Fully Automated Machine for Integrated Shock Absorber Pipe Forming And Chamfering

The pipe fitting is the core structural carrier of the shock absorber.

Its forming accuracy and edge quality directly affect the assembly precision, sealing performance and service life of the shock absorber. In the traditional shock absorber production process, pipe forming and chamfering are completed by separate equipment, which is prone to problems such as low production efficiency, poor processing consistency and high labor costs. To break through these bottlenecks, the fully automated machine for integrated shock absorber pipe forming and chamfering has emerged as a game-changer in the industry. It integrates two key p

rocesses into one, relying on intelligent control and precision mechanical design to realize efficient, stable and high-quality processing of shock absorber pipes, laying a solid foundation for the mass production of high-performance shock absorbers.

Key Functions and Technical Configuration of the Integrated Machine

The fully automated integrated machine for shock absorber pipe forming and chamfering relies on advanced technical configurations to realize the integration and intelligence of processing, covering multiple links from feeding to finished product output.

Precision Forming Mechanism

The forming part adopts a multi-station progressive forming process, which avoids the damage to the pipe material caused by one-time forming. The forming mold is made of high-hardness alloy steel, by precision grinding and heat treatment, ensuring wear resistance and service life. The servo motor controls the forming pressure and stroke with high precision, and the forming parameters can be stored in the control system for quick call when switching products.

High-Efficiency Chamfering Module

The chamfering module is integrated with the forming mechanism, and adopts a double-sided synchronous chamfering design, which can complete the chamfering of both ends of the pipe at one time. The chamfering tool is a replaceable carbide tool, which can adjust the chamfer angle and size according to the process requirements. The built-in tool wear monitoring system can real-time detect the wear status of the tool and send an alarm prompt when the wear exceeds the limit, ensuring the stability of chamfering quality and avoiding defective products caused by tool wear.

Application Value in Shock Absorber Production: Empowering Quality and Efficiency Upgrade

The popularization and application of fully automated integrated forming and chamfering machines have brought profound changes to the shock absorber production industry, creating obvious value for enterprises in terms of quality control, cost reduction and efficiency increase.

In terms of product quality improvement, the high-precision processing of the integrated machine ensures the dimensional accuracy and edge smoothness of the pipe fittings. The smooth chamfered edges avoid scratches on the sealing ring during assembly, improving the sealing performance of the shock absorber and reducing the risk of oil leakage. The stable forming quality ensures the consistency of the internal cavity of the pipe, making the movement of the piston rod more smooth and the damping adjustment more precise. For off-road shock absorbers that need to withstand extreme impacts, the high-strength forming effect of the equipment ensures that the pipe fittings are not easy to deform or crack, enhancing the overall reliability of the product.

In terms of production cost control, the integrated machine reduces labor costs by realizing full automation, and the high processing efficiency shortens the production cycle, reducing the occupation of fixed assets. At the same time, the high qualified rate avoids the waste of raw materials caused by processing defects, further reducing the production cost per unit product. For enterprises with large-scale production needs, the integrated machine can be seamlessly connected with the automatic assembly line of shock absorbers, forming a fully automated production chain and improving the overall operational efficiency of the workshop.

The fully automated machine for integrated shock absorber pipe forming and chamfering is a key innovation in the field of shock absorber manufacturing, which integrates precision, efficiency and intelligence. It breaks the limitations of traditional processing modes, realizes the leap from "separate processing" to "integrated automation", and provides a strong technical support for enterprises to produce high-quality shock absorbers. Every precise forming and smooth chamfering is a manifestation of technological progress and craftsmanship pursuit. In the journey of pursuing higher performance and more efficient production, this integrated automated equipment will continue to play a core role, empowering the shock absorber industry to move towards a new era of quality and efficiency, and escorting every driving experience with more reliable pipe components.